Wednesday, January 15, 2014

Green Energy (Part 1): Four Score and Twenty Years Ago Fuel Cells Were Born ...(ish)


We’ve talked about green energy here at TI&IT before (Fossilizing Fossil Fuels ForFundamental Molecules) but coming up we’re going to get a bit more literal with it. In the 1990’s, researchers at Oak Ridge National Laboratories (ORNL) in Tennessee, United States put a patent on electricity producing Spinach. Well Spinach proteins to be exact, but I mean, if a salad can provide the energy for our bodies to function, why can’t it power our cars too?
And that is exactly the strange line of thinking that brought us gel-like artificial chlorophyll in North Carolina and the hydrogen fuel producing solar powered trees at MIT. But how does this craziness actually work?
Well unlike electrolysis, which uses metal connectors and electrical currents to separate Hydrogen from Oxygen molecules in water, this method uses solar power through a form photosynthesis. So from start to finish, it’s a clean, green, energy producing machine. And do you want to know the best part about this? It’s cheap.
That’s right. For so long Hydrogen fuel cells seemed to elude us due to the fact that the production methods byproducts were harmful to us, not energy efficient, and above all, were not cost effective for the small quantities of power it yielded. In fact, depending on which process scientists used for past extraction methods, the energy loss percentage could sometimes be as high as ¾. That’s a lot of waste when you think about it.
Not everyone can keep paying seven dollars a gallon here in the U.S. for gasoline. In truth, even the ones who can afford it don’t want to. We burn through billions of gallons of the stuff worldwide every year, polluting the environment and avoiding clean energy. For our next multi-part series at TI&IT, let’s take an in depth look at just how the brilliant minds at the Massachusetts Institute of Technology (MIT) are looking to change this. But first, let me tell you a little bit about a War, the telegraph, and four men named Grove, Bacon, Olds and Ford.

Telegraph For Mr. Grove



Believe it or not, fuel cell technology goes back a lot further than you think. In fact, it technically predates the Civil War. I know what you’re thinking, “You’re full of crap guy. The combustion engine came way before the fuel cell.” The truth is, you’re wrong. But at the same time, you’re also right.
In 1839 a man named Sir William Grove went to work on what would later earn him the sobriquet “The father of the fuel cell.” It was a power cell of sorts that consisted of a zinc anode in dilute sulfuric acid and a platinum cathode in concentrated nitric acid, the two separated by a porous ceramic pot.
Grove discovered that by arranging two platinum electrodes with one end of each immersed in a container of sulfuric acid and the other ends separately sealed in containers of oxygen and hydrogen, a constant current would flow between the electrodes. The sealed containers held water as well as the gases, and he noted that the water level rose in both tubes as the current flowed.
This invention changed the technological landscape. The Grove Cell was quickly implemented into American telegraph systems. The cells were grouped together and soldered on a wooden table to increase their output. This configuration was known as a battery. (And as we all know a “cell” is the smallest component of a “battery.”) This became a staple in the Telegraph system until the time of the Civil War.



But a problem soon set in. The high volume of traffic across the lines would sometimes cause the Grove Cells to overheat and convert the chemicals to gas causing them to discharge Nitrogen Dioxide. This is bad. Nitrogen Dioxide is toxic if inhaled. The good news? NO2 has a distinct and acrid odor to it, so detection is relatively easy. However it can anesthetize the nose, meaning after you smell enough of it, you don’t notice it anymore. In a large quantity it will lead to Pulmonary Edema (fluid in the lungs). If overexposed you basically drown from the inside out.
Luckily it was replaced by the Daniell Cell, but that’s another story for another day…now what was I babbling about? Oh yes, fuel cells.
While the concept of hydrogen power was nothing new, (British scientists William Nicholson and Anthony Carlisle had already described the process of using electricity to decompose water into hydrogen and oxygen in 1800), Grove took it a step further by describing a new kind of battery. In 1843, he developed what he called, a gas voltaic battery. The funniest part of it all however was that, while it operated by producing electrical current through the melding of hydrogen and oxygen, the technology and understanding of chemical properties was limited by the times.
In short, while it was neat to look at in awe, nobody really knew how it worked.
German scientist Ludwig Mond and his assistant Charles Langer were the next to capture the public’s attention with what was truly the first fuel cell. In fact, they’re the ones who coined it the name. Even though Grove is considered the founder of the technology, these two took everything to a whole new level.
They introduced porous electrodes which increased the productivity, and in 1889, they built the first working fuel cell that operated using air and coal gas to cause the reaction. It was truly phenomenal, but they still weren’t entirely sure about what was happening. It seemed some materials were more conductive than others and they just couldn’t figure out why.
It wouldn’t be until almost the turn of the century that Friedrich Wilhelm Ostwald, a founder of the field of physical chemistry, provided much of the theoretical understanding of how fuel cells operate. In 1893, he experimentally determined the interconnected roles of the various components of the fuel cell: electrodes, electrolyte, oxidizing and reducing agents, anions (a negative ion), and cations (a positive ion).
But there was still work to be done in order to perfect fuel cells. And a man named Francis Bacon was determined to make that happen.

Submarines and Spaceships


Pictured above is Francis Bacon standing proudly in front of the first somewhat efficient Fuel Cell ever developed. (And Lordy Almighty it’s a biggun!) See, Bacon’s design differed from Grove’s and Ludwig Mond’s significantly, as well it should. While the other two were researchers and scientists not used to working with high temperatures and huge pressures in heavy machinery, Bacon was an engineer. (Remember to respect your Engineers in the scientific community ladies and gentlemen! You may dream it up, but these guys are the ones who build it!)
He proposed that with the right changes made to the original design that the Fuel Cell could be a viable source of power for Submarines. Building off the work of Emil Bauer just a few years before him and his research into Fuel Cells and high temperatures, Francis Bacon hit the lab and began wrenching away on his invention. His discoveries opened the door for all modern research into Fuel Cell technology.
He first concluded that the diluted acidic solutions used to power the Fuel Cells currently available just wouldn’t cut it. The chemicals were far too corrosive to be truly efficient. He replaced the acid mixture with potassium hydroxide which wouldn’t damage the electrodes as much. The next change he made was even more significant. The platinum cathodes that Grove had used as his primary method of conducting electrolysis were switched out for much cheaper activated nickel electrodes.
In 1940 he moved to London to continue his research with a little more funding and equipment. It was here he discovered his “Eureka!” moment. Bacon developed the first double-cell with one unit for generating the hydrogen and oxygen gases and the other for the fuel cell. This could be reversed so that it acted as both an electrolyzer and a fuel cell. But problems were encountered due to the high operating temperatures and pressures and the corrosive nature of the chemicals.
The world was impressed to say the least and fuel cells moved from the realm of obscurity and scientific curiosity into the realm of, “hey, these may actually be useful!” The government gave him access to porous nickel, an invention so strange that it was actually protected under the Official Secrets Act. He used it to develop electrodes with large pores on the gas side and finer ones on the electrolyte side. This resulted in a much more stable product. The government began throwing funding at Bacon by the fistfuls.
Instead of embezzling this money (like we would in modern times *eye roll*) Francis actually used it for the betterment of mankind and in 1959 he built the Hydroxide Fuel Cell pictured above. But instead of going into the ocean the world had another idea for this wondrous new technology. And no, it wasn’t bombs.


Pictured above is a cutaway of the Gemini V fuel cell. As the Soviet Union was sending Sputnik up into Space, the United States knew it couldn’t just rest on its laurels, we had to compete. Bacon’s fuel cell model became the standard after outperforming standard battery power of the time by over 200 times the longevity of safe operation.
While the design may have changed over the years, variations of Bacon’s original fuel cell are used today to put spacecraft into orbit. During the Apollo missions, fuel cells were also used to produce clean drinking water. While they were capable of splitting hydrogen molecules from oxygen molecules they could also put them back together. (Hydrogen plus oxygen equals yummy nutritious water!)
It’s too bad that American’s favor cheap over innovation, a trend met with recent unrest over jobs leaving North America to head to China. But as Henry Ford discovered, an assembly line trumps manual progress every time.

Moving Forward


With the advent of the internal combustion engine, fuel cells seemed to fall to the wayside. While they were developed alongside fuel cells technically, the mass beginnings of petroleum excavation in the mid-1850s began to degrade public interest. After all, fuel cells weren’t widely understood, capable of producing toxic gases, and didn’t provide the same amount of power and efficiency that ICEs did.
China had already proven to the world the efficient nature of division of labor. To explain it, let’s modernize it a little bit. Pretend you work at McDonald’s as a cashier. Your duties involve interacting with the customer, taking the order, exchanging currency, and handing the customer a receipt. The order then goes to the back where a fry cook makes the burgers and French Fries. Another worker then comes up, bags the food, and hands it to the customer. At the end of the day another worker cleans the dishes while a manager counts all the income that was made that day in the back office before dropping the deposit off to the bank.
The splitting and designation of these tasks is called division of labor.
And of course the brilliant Chinese had developed this process.
Industrialization also brought about the decline of the fuel cell technology. It gave us machines that could cut and smooth parts using jigs and fixtures to guide them. The only human interactions were pressing a button, moving a platform, and placing the material to be cut. These were called interchangeable parts. Fast, accurate, and efficient, this lead to the assembly line.
While a man named Ransom Olds (you may remember him from his namesake, the “Oldsmobile”) developed the assembly line process, Henry Ford is often incorrectly credited. Ford did NOT invent the assembly line; he just perfected the process by adding conveyor belts into the mix. This resulted in the ability to build an entire Model T automobile in approximately an hour and a half. Now that’s production.
Luckily though fuel cells didn’t die out entirely and were just pushed aside temporarily.
Until now.

The “Anodes” of History

We too often think of fuel cells as being “new technology”, but as you can see, their rich history takes us back now almost two centuries! While we may have improved on the materials and costs of building fuel cells, and we understand now how they do what they do, the core of them has never changed. They still require electrodes, they still require chemical production, and they still aren’t as energy efficient as the internal combustion. However…
Recent advances in Green Technology (and I literally mean “Green”) have put fuel cells back into the mainstream again. Now that scientists and OPEC executives are beginning to grow squirrely over potentially dwindling petroleum wells, this could be the technology that saves the human race from ourselves.
Tomorrow we’re going to talk about how modern fuel cells operate and what they’re being used for currently. We’ll also discuss the various methods that go into creating them and who is pioneering the field now. Plus, a new way of gathering the fuel for the cells that should “leaf” you totally breathless. Hope you enjoyed the first part of this guys and gals! And thank you so much for reading To Infinity And…In Theory, it truly means the world to me.

-       Ryan Sanders

(Dilbert, from the gut-bustingly hilarious Scott Adams)

Thank you for reading this article on the history of the fuel cell. If you would like to know more about any of the above material you can by following any of the links below. Feel free to share this on Twitter, Facebook, Reddit, or any other Social Media site you may use. Happy learning everyone!

*Some time frames may be subject to discrepancy. Dates used in the article above are the assumed time frames within 1-3 years as information on specificities vary depending on the source. While I try to remain as accurate as possible, I am only as accurate as my sources. Thank you for your understanding.*
















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